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Fire Protection

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Fire Safety Starts here

Gyproc Passive Fire Protection

“Fires are a major hazard to human life and causes costly damage to the life and property.” Fire protection is the utmost priority in designing any type of building.

Fire safety in buildings is determined by a number of factors: the provisions of means of escape in case of fire, the ability for a building to resist the effects of fire and to minimize the spread of fire and smoke and the provision of means of access to enable firefighters to effect rescue and fight fire.

Thus, Saint Gobain Gyproc® with the help of its global presence and subject expertise, contribute in providing solution for Passive Fire protection in form of fire rated wall and ceiling systems, beam and column encasements etc. across all the segments adhering to the local code and standards.

Solution Provider of Fire Safety Through
Passive Fire Protection Systems

Our Fire Rated Offering ranges from 30 minutes to 4 Hours

Wall/ Partition

30 minutes to 240 minutes

Fire Line/Duraline/FRMR Board - Wall/Partition - Fire Resistant Product

Fireline / Duraline / FRMR


30 minutes to 120 minutes

Fire Line/FRMR Board - Ceiling - Fire Resistant Product

Fireline / FRMR

Beam & Column Encasement

30 minutes to 120 minutes

Fire Line/FRMR Board -Beam & Column Encasement - Fire Resistant Product

Fireline / FRMR

Why Gypsum is Effective in Fire?

Why Gypsum is Effective in Fire Gyproc’s® Fireline Board provides good fire protection in buildings due to the unique behaviour of its gypsum core when exposed to fire. Pure gypsum (CaSO4.2H2O) contains nearly 21% chemically combined water of crystallisation, and about 79% calcium sulphate (CaSO4), which is inert below a temperature of 1200°C. When Fireline Board protected building elements are exposed to fire, the chemically combined water is gradually released in the form of water vapour. If a sufficiently high temperature is maintained, eventually all the water of crystallisation will be expelled. The process of dehydrating gypsum by heat is known as ‘calcination’. This condition is caused in general use if the board or gypsum finish is continuously exposed to temperatures over 49°C. It commences at the surface exposed to the fire and proceeds gradually through the board thickness. The covering of calcined gypsum formed on the exposed faces adheres tenaciously to the uncalcined material and serves to retard the calcination process, which becomes progressively slower as the thickness of calcined material increases. While the process continues, the temperature directly behind the plane of calcination is only slightly higher than that of boiling water (100°C). Therefore, until all the water of crystallization has been liberated, the temperature of materials adjacent to, or in contact with, the unexposed side cannot exceed 100°C. This temperature is well below that at which most materials used in buildings will ignite and far below the critical temperatures for structural components. . Once the gypsum layer is completely calcined, the residue (calcium sulphate) continues to act as an insulating layer for as long as it remains intact.

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Temperature profile on the unexposed face . The graph shows that there is a large plateau in the temperature rise which is the period of time when the Fireline board is undergoing calcination. After this period the temperature gradually rises until the boards lose their integrity and fall away.

Glass Fibre Tissue and Fire Resistive Additives Within the Gypsum Core

The inclusion of the glass fibre tissue and fire resistive additives within the gypsum core of Fireline Board improves the cohesive properties and fire integrity performance. This enables a much higher fire protection performance to be achieved compared to standard plasterboard. In terms of reaction to fire, Fireline Board is excellent performer as the endothermic hydration reaction requires energy to be taken from the fire, so in calorific terms gypsum is a negative contributor.




The spread of the heat, smoke, and toxic gases is possibly the greatest single danger to life and takes place in much the same manner as does the spread of fire.


“Fire is a major hazard to human life and can cause costly damage to the life and property.”

Fire Triangle

No facility is absolutely fireproof. Nearly everything can burn, by given ignition, adequate fuel, and sufficient Oxygen.


CaSO4.2H2O(gypsum) is composed of 21% chemically combined water , 79% calcium sulphate, which is inert below a temperature of 12000C. Absorbs the heat and gradually releases water vapour Calcined gypsum formed on the exposed faces and further retards the hydration process, through the thickness of the board.

Gypsum Board

Additives Calcination starts at the surface exposed to the fire and then gradually through the gypsum layer. Addition of fiberglass, foaming agent, and other shrinkage inhibitors gives increased fire protection by limiting the board shrinkage and improving the integrity

Passive Fire Protection

Fire Protection Systems for Drywalls, Boards & Ceilings

What are the Types of Fire Protection?

Active & Passive Fire Protection

Fire protection within a building can be categorised into two different types:

Active fire protection (AFP) –

“Involves actively detecting (smoke or fire) and suppressing once fire occurs”.

Passive fire protection (PFP) -

“It contains fires or slows the spread of fire through the use of fire rated walls, floors ,doors etc. for fire fighting activities to save lives and property”.

Fire Protection Types
Importance of Passive Fire Protection(PFP)

Why Passive Fire Protection (PFP) is Important?

  • Active fire protection (AFP) operates when a fire breaks out, and includes detection and alarm systems, automatic sprinklers, fusible link doors and shutters, emergency lighting and smoke ventilation systems. Vandalism of the water feed mechanism, damage to the operating valves, or simply ignorance will all harm AFP measures. A building with truly effective fire defense therefore needs more than one fire protection system.
  • Passive fire protection (PFP) is generally built into the structure so that the building can withstand fire for a specified period. PFP protects the structure and the lives of people inside the building in a fire by reducing or preventing the fire from spreading internally and externally, thereby maintaining the stability of the building and the safety and escape routes for the occupants.
  • PFP Systems are always ‘switched on’ and do not require activating in order to fulfill their role. In contrast, AFP devices require some form of response and/or motion in order to work.

What are the methods of achieving Passive Fire Protection?

Structural fire precautions

Structural fire precautions, as required by National Building Regulations, ensure that, for a reasonable period in the event of fire, the stability of a building is maintained and the spread of fire and smoke within a building and the spread of fire to and from other buildings is inhibited, allowing safe evacuation and fire fighting. Spread of fire within a building occurs as a result of fire exploiting any existing weaknesses or by burning through or conducting heat through the construction. Fire, smoke and hot gases can also spread throughout a building by various routes such as stairways, lifts, escalators, corridors, chutes, ducts and other cavities. Refer to Figure 1. The choice of building materials and how they are used to provide the required level of passive fire control depends on two factors - their ‘reaction to fire’ and their ‘fire resistance’.

Steel - Structural behavior in fire

All types of steel lose strength at temperatures above 300°C and eventually melt at about 1500°C. Importantly for design, the greatest rate of strength loss is in the range of 400°C to 600°C. The degree of protection required is determined by calculating the mass and surface area which helps establish the steel’s Heated Perimeter / Area factor or “Hp/A or Section factor”. The higher the Hp/A, the more the protection required to achieve the same fire rating; be it 30, 60, 90 ,120 minutes

Fire Spread Within a Building
Compartmentation - Method for Passive Fire Protection


Compartmentation helps to prevent rapid fire spread within a building and/or to an adjoining building. By reducing the risk of a fire spreading, this helps the occupants evacuate and the fire service fight the fire, and limits disruption to business activities. The amount of compartmentation will vary according to the size and occupancy of the building.

Gaps and service penetrations

Services should be formulated and constructed to minimize the contribution to fire growth or be protected from a fire condition. In most cases, building elements are imperforate when tested for fire resistance. However, in practice service routings and penetrations need to be accommodated. The suitability of building services, such as pipes or ducts, which pass through fire resistant constructions, need to be given serious consideration. Gaps and imperfections of fit will also need to be properly fire-stopped.

What is Fire resistance tests?

National Building Regulations and associated require elements of structure and other building elements to provide minimum periods of fire resistance, expressed in minutes, which are generally based on the occupancy and size of the building. Fire resistance is defined in BS 476: Part 20: 1987 as ‘the ability of an element of building construction to withstand exposure to a standard temperature / time and pressure regime without loss of its fire separating function or loadbearing function or both for a given time’. The tests criteria are :

Loadbearing capacity

A loadbearing element must support its test load. For floors, flat roofs and beams, allowable vertical deflection is limited to 1/20th of the clear span.


A separating element must resist collapse, the occurrence of holes, gaps or fissures through which flames and hot gases could pass and sustained flaming on the unexposed face.


A separating element must restrict the temperature rise of the unexposed face to below specified levels (maximum temperature rise of 180°C or average temperature rise on the standard five thermocouples of 140°C).

At Gyproc® , we adhere to British fire resistance test standards for SYSTEMS :

BS 476: Part 20: 1987
Describes the general procedures and equipment required to determine the fire resistance of elements of construction.

BS 476: Part 21: 1987
Describes the specific equipment and procedures for determining the fire resistance of loadbearing elements.

BS 476: Part 22: 1987
Describes the procedures for determining the fire resistance of non-loadbearing elements.

BS 476: Part 23: 1987
Describes the specific equipment and procedures for determining the contribution made by components to the fire resistance of structures.

Fire Resistant Test

Gypsum Boards

  • The choice of materials for walls and ceilings can significantly affect the spread of fire and its rate of growth.
  • Two properties of lining materials that influence fire spread are the rate of flame spread over the surface when it is subjected to intense radiant heating and the rate at which the lining material gives off heat when burning.

Reaction to fire test standards

Reaction to fire tests can be performed to the following standards:

BS 476: Part 4: 1970 (1984)
Non-combustibility test for materials

BS 476: Part 6: 1989
Methods of test for fire propagation for fire products

BS 476: Part 7: 1997
Surface spread of flame tests for materials

BS 476: Part 11: 1982
Method of assessing the heat emission from building materials


Non-Combustibility Test


Surface spread of flame


UL Fire Protection

Related Products


PFP attempts to contain fires or slow the spread, through use of fire-resistant walls, floors, and doors (amongst other examples).

Include Compartmentalization of the overall building through the use of Fire rated walls and floors. Organization into smaller fire compartments, consisting of one or more rooms or floors, prevents or slows the spread of fire from the room of fire origin to other building spaces, limiting building damage and providing more time to the building occupants for emergency evacuation or to reach an area of refuge.

To know more Pls download Fire solution Brochure.

Fire Rating or Fire Resistance rating is the period of time a building element, component or assembly maintains the ability to withstand fire exposure. It is determined by exposing the system to standard fire test maintaining standard time-temperature curve.

Gyproc provides fire rated systems for the following application;

  • Non-loadbearing Wall/Partition
  • False Ceiling
  • Beam & Column Encasement
  • Shaftwall

Yes, all the fire rated system are tested and certified by Govt. accredited and NABL recognized laboratories.

For the Board BS 476 Part 4,6,7,11,
For the Fire Rated System BS 476 Part 20, 22,23,24

Fire Rated partition wall can be constructed upto 17meter height.

(Subject to site requirement and provisions)

Yes Gyproc® product , Pro roc FS is UL certified board. It is "TYPE C" Board. For more information kindly contact Gyproc representative.